Pill Blister Packaging Machine

What is Pill Blister Packaging Machine?

The Pill Blister Packaging Machine is the most recent scientific product for pharmaceutical, healthcare, and food factories. It can check online and eliminate waste plates automatically. The machine uses a frequency converter, and the entire system is controlled by a PLC that can be operated via a user-friendly interface. It is a suitable and popular packing equipment with high automation, ease of operation, advanced technology, comprehensive functionality, long durability, and compliance with GMP requirements. The products have passed the provincial science and technology evaluation.

It works well with capsules, tablets, honey pills, sweets, liquids (ointments), syringes, and irregular shapes. Al-plastic or paper-plastic packaging is used in the pharmaceutical, healthcare, food, cosmetics, and medical equipment industries, among others.

This model is an improvement based on the DPP-140/150 blister packing machine. The width of the material can reach 160mm to meet the needs of small equipment.

Optional

Eye marking sealing device with sensor trace can be added for option.

Plexiglas Cover can be added for option.

Features of the Pill Blister Packaging Machine

1. The main transmission component uses a parallel axis and bevel wheel speed reducer, which has a new structure, stable operation, extended longevity, and low noise.
2. Spare parts such as the heat-sealing station fastening, forming, impressing, and cutting can be freely moved to adjust the distance, and molds can be easily changed.
3. It is suitable for blister packing of various sizes due to the manipulator towing and adjustable travel range.
4. Specially shaped items, such as elliptical, square, and triangular shapes, as well as liquids, pastes, and syringes, can be packed using the flat plate structure.

Main Technical Parameters

Newest Outside

Components Fitting List for DPP-160 Flat-Plate Auto Blister Packing

Advantages of Using Modern Pill Blister Packaging Machine

Improved Product Integrity and Safety

The advanced sealing and packaging technologies of modern blister packing machines play a crucial role in protecting products from contamination, tampering, and damage, thereby ensuring their integrity and safety.

Enhanced Operational Efficiency

With features like servo-driven speed control and automated feeding systems, these machines significantly reduce downtime and increase production rates, leading to higher throughput and reduced operational costs.

Compliance with GMP Standards

Modern blister packing equipment is designed with GMP compliance in mind, featuring fully-enclosed structures and high-quality stainless steel contact materials, ensuring that products are manufactured in a clean, safe environment.

Versatility in Packaging

The ability to accommodate a wide range of products, materials, and irregular shapes makes modern blister packing machines highly versatile, enabling their use across various industries beyond pharmaceuticals, including food and cosmetics.

Materials used in Blister Packaging

Packaging Film

A plastic film can be used for blister packaging because of its sufficient barrier performance to carbon dioxide, oxygen, water vapor, high mechanical strength, and high transparency for not easy to crack.

Besides, rigid plastic films like cellulose, vinyl resin, polystyrene, polyvinylidene chloride, polyvinyl chloride, and polystyrene, etc, can be used for blister packaging. Currently, the most widely used pharmaceutical blister packaging material is PVC plastic sheet because of its good barrier performance against the light, water vapor, and the unusual smell of plastic sheet. But, since PVC is not ideal for moisture resistance, it's advisable to use polyvinylidene chloride (PVDC) or its composite materials for future use.

Substrate

White cardboard is usually used for blister packaging. It's made of bleached kraft wood pulp, or can be made with the recycled board covering the base layer with white paper.

The size, shape, and quality of the cardboard are considered when using the white cardboard. The thickness range of the whiteboard substrate is 0.35-0.75mm, while it is 0.45-0.60mm for the normally used board. Also, make sure that the substrate surface is white and glossy, with good quality printability, and the heat sealing coating could be firmly coated. Make sure that the substrate and blister are combined closely after the heat seating coating is melted, to prevent the contents from falling out.

Coating Material

The coating material should be compatible with the substrate and the blister. Besides, the temperature should be relatively low so that it can be sealed quickly without damaging the blister film. As the soluble vinyl-resin and water-resistant acrylic resin have good transparency, good luster, and heat sealing capacity, they can generally be used.

Steps in the Blister Packaging Process for Pill

The blister packaging process for pills typically involves the following steps:

Material Preparation

The materials required for blister packaging, such as PVC (Polyvinyl Chloride) or PVDC (Polyvinylidene Chloride) film and aluminum foil, are prepared and made ready for use.

Forming the Blisters

The PVC film is fed into the blister packaging machine, where it undergoes heating and forming processes. Compressed air is used to shape the PVC film into individual pockets or cavities, creating the blister packs that will hold the tablets.

Filling the Blister Packs

Once the blister packs are formed, the next step is to fill them with the tablets. This can be done manually or using automated systems, depending on the scale of production.

Sealing the Blister Packs

After the pills are placed in the blister packs, the packs are covered with aluminum foil. Heat and pressure are applied to seal the aluminum foil to the blister packs, ensuring the tablets are securely enclosed.

Quality Control

The sealed blister packs undergo rigorous quality control checks to ensure they meet the required standards. This includes checking for proper sealing, accurate tablet placement, and overall packaging integrity.

Printing and Labeling

Batch numbers, expiration dates, and other necessary information are printed on the blister packs. Labels may also be applied, providing additional information and branding.

Packaging and Storage

The sealed and labeled blister packs are then packaged in appropriate containers, such as boxes or cartons, ready for storage or distribution.

Tips for Using Pill Blister Packaging Machine

Clarify your material type to product

Concerning pharma packaging, the material being used is as important a factor as the compounds being used in the production of the pill or capsule. This is because the material goes through a lot of physical strain passing through heat, pressure or alterations to chemical formations. The material used in blistering must be well known to avoid any mistakes in selection of temperatures, dwell time, and pressure applied. All thermo-forming machinery operators must know that the material used in blistering can have an effect on the drug. So the different materials used for different drugs must be known to both the operator and the person who gives a go ahead for the packaging process to begin.

Acquire appropriate sealing tools

Having a proper design with your sealing machinery is as important as keeping the right temperature while sealing. Even with an apparently great sealing session, there are tiny spaces known as micro channels that are caused through the seal, through which moisture can reach the product and decrease quality and shelf life. Leaving the 'expiry' or 'best before' dates obsolete.

Have a Good Knurl Pattern

Maintaining a good knurl pattern is as important as the recipe of the medicine it holds. Knurls are the patterns on the lidding foil and the slots made on the packaging material for holding the tablets. The pattern that you choose, whether on a platen or rotary sealing tool, shall be decided knowing the pressure your machine will be putting on the material.

Maintain Sealing Parts

The parts that come in contact with the drug and packaging during blistering sessions are critical. The step to sealing starts of course from sealing parts. Rotary sealing machines are a great choice for long blistering sessions but even they need regular maintenance. A lot of dirt, grime and residue from materials can sediment along the linings of the sealing tools. Which makes regular maintenance of format parts important. Removing waste material from the sealing rollers, constantly polishing the blister patterns and knowing when to call for part change can bring efficiency all around. It will not only create perfect knurl patterns but will also make sure there is no microchanneling because your sealing parts interlock perfectly. A great packaging session when you're making blisters requires patience, right calculation and technical help. Blistering sessions can be improved with many little tricks but the time you lose while getting to know your machine is expensive. With help from professionals that provide regular maintenance checks and on-site training, your blistering lines will stay efficient.

Hot Tags: pill blister packaging machine, China pill blister packaging machine manufacturers, suppliers, factory, Tropical Blister Packaging Machine, Flat Plate Automatic Blister Packing Machine, Aluminum plastic aluminum Blister Packing Machine, Powder Blister Packing Machine, Small Capsule Blister Packaging Machine, Tropical Blister Packing Machine