Description
Introduction of Tropical Blister Packing Machine
Blister packs are commonly used as unit-dose packaging for pharmaceutical tablets, capsules etc. The primary component of a blister pack is a cavity or pocket made from a formable film, usually a thermoformed plastic or cold formed aluminum film. This usually has a lidding seal of aluminum foil. Using different packaging materials and principles of forming, Blister Packs may be divided into three types：aluminum/plastic (thermoforming) blister pack, aluminum/aluminum (cold forming) blister pack and aluminum/plastic/aluminum blister pack.
The Tropical Blister Packing Machine is suitable for both the Cold Forming (ALU/ALU) and thermo Forming(PVC/ALU) blisters. This machine is suitable for smaller batches, R & D departments and clinical trials.
Features of Tropical Blister Packing Machine
- Normal Blister, Alu+Alu Blister, Tropical Blister packed by one machine
- Connection to Down-Stream Machine ( Cartoner )
- Simple and Rapid Size change
- Full Stainless Exterior
- Packaging Materials - PVC, PVDC, PP, Aclar, Alu+Alu, Pet
- Mechanical hand traction: it adopts double rod of swing device, which can increase the stroke travel range. It broadly is suitable for all sorts of size packaging of the blister. Plate heating, favourable forming, top and bottom wall panels, heating sealing, automatic feeding, automatic printing and automated cutting are safe and reliable operation.
- It has Constructive stress forming and mechanical hit for homogeneity and perfect blister forming. It is relevant for packaging larger size or unique-shaped honey pill, big syrup pills, etc. It is fitted with a distinctive auto skimmer for gel cream, needles, and infusion syringe packaging. It is a unit with a wide range of packaging applications.
- The primary crankshaft embraces lateral axis bevel gear stabilizer, creating, and heat sealing that mould pill adopts for position setting and more comfortable packaging material.
Benefits of Using Tropical Blister Packing Machine
More control for R&D labs
Bring your blister packing in-house instead of booking time on production lines or outsourcing to a third party – minimises delays, allowing your new drug product to get to market sooner.
Every day saved in the R&D lab is a day of extra profits in the marketplace.
Flexible pack design
Blister pack using a variety of materials, novel shapes, sizes or perforations - allows the full range of possibilities to be explored for pack development in the R&D lab.
Offers increased flexibility to contract packers.
High quality blisters
Reproducible, production quality packaging.
Fast & easy set-up – no specialist knowledge is required to operate the machine so there is no need for an engineer to be present.
Compact, portable design
Table top design for convenient blister packaging.
Reduce R&D time
We can design your new blister packs. This is especially useful for customers who conduct clinical trials. We can advise them how to rationalise the number of different tools needed, even if the lab needs to package many different products.
Fast turnaround to tool-up for new products – 2-3 weeks for thermoform and cold-form tooling, faster than outsourcing small batches to a contract packer.
More economical for batches up to 20,000 units
Fully cGMP, so it is quick to clean – requires 5 minutes.
Fast 2 minute changeover - reduces down-time between production batches.
The Forming Process of Blister Packing Machine
Thermoforming
In thermoforming, plastic film/sheet is heated until pliable and formed into blister cavities using air pressure and molds. Complex shapes may require a "plug-assist" feature for more uniform wall distribution.
Cold Forming
In cold forming, an aluminum-based laminate film is pressed into a mold with a stamp, elongating and maintaining its shape. These blisters are known as cold-form foil blisters, which provide a complete barrier for water and oxygen, extending the product's expiration date. However, the production speed is slower than thermoforming, the package is not transparent, and the blister card is larger due to aluminum's inability to form near 90-degree angles.
Which Industries use Blister Packing Machine?
You can use the blister packing machine in different industries such as:
Pharmaceutical industry for packaging tablets and capsules
Food processing industry for packaging food
Chemical industry for packaging different types of chemicals
Cosmetics industry for packaging cosmetic products
What Materials can be used for the Blister Packaging?
Blister packing is generally utilized across the drug business as a unit portion bundling arrangement that assists individuals with taking the right measure of medicine at the perfect time.
The backing material is connected to the rear of the thermo formed plastic holder. Two sided blister packs that don't utilize a blister board backside patron yet rather utilize another bit of plastic is regularly called clamshells.
Blister packaging is made using several types of rugged polymers, including:
- Polyethylene Terephthalate (PET)
- Polyvinyl Chloride (PVC)
- Polyvinylidene Chloride (PVDC)
- Polychlorotrifluoroethylene (PCTFE)
- Cyclic Oefin Polymers (COP)
- Polyethylene terephthalate (PET)
PET is among those plastics which are a significant piece of your regular day to day existence.
It is a significant business polymer having applications going from bundling, textures, films, shaped parts for the car, hardware. Furthermore, some more.
You can locate this renowned clear plastic around you as a water jug or soft drink bottle compartment. PET is a major part of the blister packaging.
How Is Blister Packaging Made Step by Step?
The operation method of blister packaging machines for pharmacies is mainly divided into three forms, namely manual operation, semi-automatic operation and fully automatic operation. The latter two are the most common types of machines currently used in production lines.
Semi-automatic blister packaging
The roll or single plastic sheet is fed into the semi-automatic blister packaging machine, and the machine operates continuously or intermittently; the number of forming molds depends on the size and output of the product, generally multi-column; after the forming is cooled, the product is manually loaded into the blister Covers; a printed roll or individual shape substrate is placed over a blister, and the trimmed edges are heat sealed to obtain a complete packaged part.
Fully Automatic Blister Packaging
During automatic operation, in addition to the above-mentioned packaging processes, processes such as printing, packaging instructions, and boxing can also be connected to the production line.
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