Automatic Blister Packaging Machine
An automatic blister packaging machine is a device that creates blister packs for a variety of items, such as tablets, capsules, vials, and syringes.
Description
Why Choose Us
Our Certificate
The company is a registered member of ISO9001:2000 International Quality Management System certification and its products conform to GMP requirements.
Production Market
Our Sold to more than 20 provinces domestically and also exported to many countries and regions like the United States,Russia, Canada,Malaysia,Indonesia,Philippines, Bangladesh,Egypt,etc. The products won a very high reputation both at home and abroad.
Production Equipment
Our company produces equipment Strip packing machine, Blister packing machine, capsule filling machine, tube filling & sealing machine, carton machine etc.
Product categories
Our products cover many areas of the pharmaceutical industry, including blister packaging machines; Strip packaging machines; Capsule filling machines; Hose filling machines; Carton machines; Capsule polishing machines and other pharmaceutical equipment and packaging equipment.
Pvc-Paper Blister Packaging Machine
In the world of packaging, blister packaging is one of the most popular packaging forms that manufacturers use to package their products in a cost-effective and visually appealing manner.
Blister Cartoner Production Line
As a manufacturer from China, we understand that the market is saturated with numerous brands offering similar products. It might be challenging to convince merchants to invest in our product.
Tropical Blister Packaging Machine
As a manufacturer located in China, we are proud to present our latest product, the Tropical Blister Packaging Machine. This machine is designed to cater to the needs of merchants who want to package their products in a creative and effective way.
Tropical Blister Packing Machine
Blister packs are commonly used as unit-dose packaging for pharmaceutical tablets, capsules etc. The primary component of a blister pack is a cavity or pocket made from a formable film, usually a thermoformed plastic or cold formed aluminum film.
Blister Tablet Forming Sealing And Packing Machine
It is appropriate for capsule, tablet, honey pill, candy, liquid (ointment), paste, syringe, and irregular form Al-plastic, paper-plastic composite, and Al-Al sealing packing in pharmacy, healthcare, food, cosmetics, and medical equipment industries, among others.
Small Capsule Blister Packaging Machine
As a manufacturer of packaging machines located in China, we are excited to introduce our Small Capsule Blister Packaging Machine, designed to meet the growing demand for small capsule packaging in the pharmaceutical industry.
Blister Tablet Forming Sealing And Packaging Machine
The Blister Tablet Forming Sealing and Packaging Machine is a highly automated equipment that is used to form, seal and package tablets or other solid pharmaceutical products in blisters. It is widely used in the pharmaceutical industry as it facilitates quick and efficient packaging of tablets.
Pvc-Paper Blister Packing Machine
The machine has a flat-plate structure with pressing, molding, heat-sealing meshes, and an adjustable travel range for a small body size and ease of operation. It is used in Al-plastic packaging for capsules, tables, confectionery, healthcare, and small hardware, among other things.
High-Speed Blister Packing Machine
The machine is our most recent product, and it incorporates a PLC, a frequency converter, and a man-machine interface.
What is Automatic Blister Packaging Machine?
An automatic blister packaging machine is a device that creates blister packs for a variety of items, such as tablets, capsules, vials, and syringes.
Simple
Ensures molding quality and improves product quality.
Feeding transmission system
It adopts Japanese servo and frequency conversion technology to electronically control the pull tab. It has powerful horsepower and accurate pull tab length (accurate to ±2mm). It is combined with pin chain drive; High-speed operation can still ensure its accuracy and stability. There is a width-adjustable device to minimize the width of the clamp, so that Jiuluo Machinery can maximize the use of film and reduce waste. Can adapt to the processing technology of different raw materials;
Temperature control system
It uses far-infrared ceramic heating bricks, independent control switches, uniform temperature control, and built-in insulation materials to minimize heat loss. It saves significant energy and saves 40% more power than ordinary machines;
Automatic slicing
A rodless cylinder is used to drive the blade for reciprocating slicing, making slicing easy and vibration-free. Electric synchronous adjustment of the upper mold;
Vibration demoulding
Can be adjusted arbitrarily between 0 and 11 times. The two upper molds can protect the molded product from deformation and cracks during demoulding. This machine is the best choice for products that are brittle and difficult to demould.
Cold air system
Equipped with a water chiller and a spray air cooling system for rapid cooling, without vibration and residual wind, speeding up production;
Secondary vacuum
Built-in secondary vacuum makes difficult products easier to form, reduces the scrap rate and improves product quality;
Control system
The central integrated control system enables fully automatic and continuous blister forming work such as feeding → heating → blister → cooling → stripping → cutting. The use of imported components improves the control performance of the entire machine, especially ensuring the quality and quality of the entire machine;
Early warning system
Equipped with product quantity setting device and full plate alarm device, suitable for production statistics of batch products or each roll of film;
Electric furnace control
The electric furnace is made of stainless steel to avoid the iron oxide produced by similar models made of iron plates under high temperature.
What Are the Types of Automatic Blister Packaging Machine
The working principle of the roller tablet blister packing machine: the forming film is heated and softened by the heating device, and the blister is sucked out by vacuum negative pressure on the roller forming die roll. The filling device fills the packaged material into the blister, and then through the roller heat sealing device, the cover film coated with adhesive on one side is sealed on the surface of the material with the blister under appropriate temperature and pressure, and Seal the packaged material in a blister. Then, the batch number is printed by the typing and embossing device and the breaking line is pressed out, and finally, the punching device is punched into a certain size of product plates.
The working principle of the flat blister packaging machine: the formed film is heated and softened by a flat heating device, and the softened film is blown into a blister by compressed air in the flat forming device. The filling device fills the packaged material into the blister, and then sends it to the flat sealing device to seal the cover film and the forming film under a suitable temperature and pressure. Then, the batch number is printed and the breaking line is pressed out by the printing and imprinting device, and finally, the punching device is punched into the product plate of the specified size.
The roller plate type pill blister pack machine is developed on the basis of the roller type and flat type blister machines. The working principle is basically the same as the above two.
Roller plate blister packaging equipment combines the two advantages of plate forming and roller sealing, so it is widely used. It can pack various specifications of sugar-coated tablets, plain tablets, capsules, capsules and special-shaped tablets, and can also be used to package chocolate beans, bubble gum and other small foods, but generally larger than 16 mm in diameter. When the sheet is inclined at an angle of more than 45 degrees on the plate, it is not suitable for this type of pharmaceutical blister packaging machine.
Applications of Automatic Blister Packaging Machine
Transmission System
The transmission system is a key part of the automatic packaging machine, and its main function is to adjust the processing speed and control the production speed. Automation technology can improve the transmission system's response speed, accuracy, and operating efficiency. Automation technology also helps reduce energy consumption in the transmission system operation and optimize production processes.
Interactive Interface
The interactive interface is an important platform for the operator to input production instructions. The interactive interface is used to set production parameters, monitor equipment operation status, and record production status, to provide a reference for equipment maintenance and operation.
Motion Control System
The motion control system of the automated packaging machine is operated by servo motors. High-performance servo controllers can increase the production speed of the machine and increase production precision while ensuring operations synchronization.
Control System
At present, the mainstream control system of pharmaceutical packaging machines is the PLC control system, which has the advantages of flexible program design, excellent anti-interference ability, and high reliability. The control system has an important influence on the stability of automated production.
The Process Of Automatic Blister Packaging Machine
Pre-forming
The first step in the blister packing process is to pre-form the blister material. This involves heating and forming the plastic material into the desired shape.
Filling
The second step is to fill the blisters with the desired product. This can be done manually or automatically depending on the type of blister pack machine.
Sealing
The third step is to seal the blisters. This is done using a heat sealing process that bonds the plastic material together.
Inspection
The fourth step is to inspect the blisters for any defects. This is done with the help of a vision system.
Packaging
The last step is to package the product in the blisters. This includes placing the product in the blisters and sealing the blisters with a heat sealer.
Material Loading
The process begins with loading the packaging materials. Typically, a roll of thermoformed plastic film or a pre-cut blister card is loaded onto the machine.
Forming the Blister
The machine uses heat to soften the plastic film, and then a mold is used to shape the film into the desired blister shape. This process is known as thermoforming.
For pre-cut blister cards, the machine advances the card to the next station.
Product Loading
The product that needs to be packaged is loaded into the formed blister cavity. This can be done manually or automatically, depending on the type of machine.
Sealing
Once the product is placed in the blister, a layer of lidding material (usually aluminum foil or plastic film) is sealed over the blister to enclose the product.
Heat and pressure are applied to ensure a secure seal, effectively encapsulating the product.
This sealing process is crucial as it prevents tampering and contamination while maintaining product integrity.
Cutting and Trimming
After sealing, excess material is trimmed away to create the final blister pack shape. This step can also be done using a separate die-cutting station if needed.
Quality Control
Blister packing machines often incorporate quality control mechanisms such as vision systems to inspect the packaging for defects, ensuring that the product is properly sealed and presented.
Discharge and Stacking
The finished blister packs are then discharged from the machine onto a conveyor or collection point.
In some cases, the packs may be stacked or grouped for further packaging or labeling processes.
Optional Printing and Labeling
Depending on the specific requirements, additional printing or labeling stations may be integrated into the machine to add batch numbers, expiration dates, or branding.
Packaging Sterilization (Pharmaceuticals)
In the pharmaceutical industry, the blister packs may undergo sterilization processes to ensure the safety of the enclosed medications.
Packaging into Cartons (Optional)
In some industries, the blister packs are further packaged into cartons for distribution and retail. This can be done manually or automatically, depending on the production setup.
Final Inspection and Quality Assurance
The final blister packages are subjected to a rigorous quality control process to verify that they meet industry and regulatory standards.
Technology Characteristics Of Automatic Blister Packaging Machine
Good Protection
Due to the good sealing of blister packaging, it can be waterproof, moisture-proof, dust-proof, rust-proof, and extend the protection period. At the same time, it creates conditions for vapor phase anti-rust packaging, and with vapor phase rust inhibitor, the anti-rust effect is better.
Transparent And Intuitive
The transparent blister makes it easy to see the shape and size of the device; The substrate can print basic information such as equipment code, name, specification part number and bar code, which is convenient for the identification and number counting of equipment in the package, and avoids sending and receiving errors.
Easy To Use
The blister pack is easy to open and easy to use, and does not affect the sealing and protection of other equipment when using a single piece of equipment.
Light Weight
The quality of the blister packaging is small and meets the actual combat requirements. In addition, the blister has a certain elasticity, so it has a certain cushioning performance, and no additional cushioning material is added when packing, which not only saves storage space, but also reduces the cost of packaging.
Certifications
Our Factory
The company own export and import license and its products have achieved CE certification which have been sold to more than 20 provinces domestically and also exported to many countries and regions like the United States,Russia, Canada,Malaysia,Indonesia,Philippines, Bangladesh,Egypt,etc. The products won a very high reputation both at home and abroad.
FAQ
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